Fully Automatic Vacuum Forming Machine for The Manufacture of PC Battery Covers

• Warranty: 1 Year
• Automation: Automatic
• Raw Material: ABS
• Model NO.: PDVF-FY600
• Shaping Mode: Die Molding
• Driven Type: Electric
• Computerized: Computerized
• After-sales Service: 1 Year
• Color: Blue and White
• Customs Code: 8477409000
• Output: 8477409000
• Manufacturing Location: Dongguan
• Transport Package: Simple Packaging or Wooden Crates
• Specification: Forming area: 900mm*710mm
• Trademark: PUDI
• Origin: Dongguan
• HS Code: 8477409000
• Production Capacity: 200PCS/Year

Product Description

Product Description

Parameters.
Main Configurations of PD-FY600

No.	Component Name	Brand & Description
1	punching pressure	servo system
2	track	iron girder
3	Tab Chain	TAIWAN KMC (08B-2R-SA1 cusp)
4	Controller (PLC)	Delta (Taiwan)
5	module	Delta (Taiwan)
6	touchscreen	Kunlun Tongtai 15 inch color touch screen
7	Servo motor for sheet pulling	Delta (Taiwan) 5.5KW
8	Servo motor for punching and cutting upper platform	Delta (Taiwan) 7.5KW
9	Servo motor for punching and cutting lower platform	Delta (Taiwan) 5.5KW
10	Stacked servo motors	Delta (Taiwan) 1KW
11	Beam adjustment motor	Siemens
12	temperature control system	AOYI
13	Low-voltage electrics	Schneider (France)
14	relay (electronics)	OMRON(Japan)
15	AC contactor	Schneider (France)
16	Thermal Overload Relay	Schneider (France)
17	Optical sensors	Schneider (France)
18	Limit travel switches	Schneider (France)
19	solenoids	AT&T(Taiwan)
20	air component	AT&T(Taiwan)
21	Precision Regulators	AT&T(Taiwan)
22	Speed control valves	AT&T(Taiwan)
23	Linear guides	ABBA(Taiwan)
24	ball screw	ABBA(Taiwan)
25	bearing	C&U(China)
26	Chain Gear	zhengmeng(Taiwan)
27	cylinder	AT&T(Taiwan)
28	vacuum pumps	cosmic star VC160m3/h
29	chiller	Industrial chiller
30	heaters	600W Infrared Ceramic Heating Tile

Configuration of PD-XB

No.	Item	Origin/Brand	Remark
1	Heating brick	Chinese	Optional upper and lower electric furnace are heating bricks
2	Pneumatic element	TaiwanAirTAC
3	Temperature control module	Shanghai Aoyi	Modular voltage adjustment
4	PLC	Taiwan Delta
5	Touch Screen	Shenzhen Weinview
6	Travel Switch,Induction Switch	Japan Omron
7	Driving Motor	Shenzhen Yankong	Precision Stepping motor
8	Electrical element	France Schneider/      Zhejiang Zheng tai

PD-FY600 Technical Parameters

NO.	Technical specification	Technical Parameters
1	Maximum molding area	900mm×710mm
2	Minimum molding area	450mm×350mm
3	Widest sheet	940mm
4	Narrowest sheet	410mm
5	Molding thickness	0.2-2.0mm
6	Molding height	120mm
7	Length of upper furnace	1000mm
8	Length of lower furnace	1000mm
9	Stacking Height	500mm
10	Height of cutting upper die table	100mm
11	Height of cutting lower die table	120mm
12	Maximum cutting force	80T
13	Cutting method	Laser wood knife mold/ Hardware Stamping Knife
14	Total power of the upper furnace	28.8KW
15	Total power of the lower furnace	28.8KW
16	Pull motor	5.5KW
17	Total power of equipment	80KW (40%-70% for normal use)
18	vacuum volume	160m3/h
19	Molding cooling method	Water-cooled and air-cooled
20	Total gas supply (external)	0.8Mpa
21	power supply	380V/50HZ (three-phase four-wire 70 m2)
22	Total weight of equipment (reference)	Approx. 10T
23	Machine Size	Approx. 12000 x 2500 x 3200mm (for reference, subject to actual design)

Product Description
Machine Description of PD-FY600
The equipment mainly consists of machine body, plastic absorbing molding system, temperature control system, vacuum system, heating system, gas control system, electrical and computer control system, finished product punching and cutting system, product decomposition and edge material self-rolling system and other structures.

I. Machine body:
It is welded or spliced with steel structure profiles for mounting molding, heating, thermal laminating, punching and cutting and auxiliary devices. The overall steel structure frame has sufficient strength and rigidity. All metal surfaces are treated with anti-rust treatment and bottom sprayed with anti-rust paint; common and standardized parts are used in the structure, which is convenient for later maintenance and replacement of all parts.

II. Electrical and computerized control system/safety facilities
1. The system is set up with a number of protective measures, each of which may collide with each other with the action of chain protection. Safety door protection sealing device, using manual buckling, manual locking, to improve the safety factor of the equipment.
 2. The main electrical control system adopts PLC integrated module control and industrial touch panel display as HMI (Human Machine Interface) with Chinese interface. The machine is equipped with buttons for operation and setting and modification of all process parameters, which makes the equipment easy to operate and maintain.
3. The whole machine is divided into manual/automatic mode of operation, all setup operations in the touch screen to achieve; when the operator will be placed in the material according to the automatic startup equipment to complete the entire process of molding process once, until the material in the silo of the material processing production is complete; manual is mainly used to change the mold or start the sample control.
4. The distribution cabinet contains protection circuits, including over-current, over-voltage, under-voltage, short-circuit and overload protection. Heating elements are protected by fused cores. There are warning signs or remarks in text for safety issues that may cause harm to the system or the workpiece. The electrical cabinet is fitted with a screened and protected cooling fan.
5. Non-removable cables and wires outside the power box are hidden in the cable groove, easy to open the repair, if this can not be done, the choice of hose fixed.
6. Multiple points "Emergency Stop" button, "Emergency Stop" forced cut off the power supply of the equipment, so that in the "Emergency Stop" when there is no dangerous situation.

III. Energy interface (provided by the demand side)
1. Electricity: three-phase five-wire 380V power supply 60KW.
2. Gas: 1 inch compressed air interface, pressure 0.6-0.8 MP. Customers provide their own air storage tanks, air compressors and cold dryers.


PD-FY600 Vacuum Forming Machine





Detailed drawing of the machine





Use for below products:





Machine Features of PD-FY600
I. Features:
PD-FY600 high-efficiency program-controlled plastic air pressure thermoforming machine, the use of the latest international plastic sheet molding process technology, is a set of machine, electricity, gas integrated design, the use of microcomputer and industrial control programmable PLC control, the entire system HMI (Human Machine Interface). Square tunnel-type imported radiant heater, laser blade punching, heating, molding, punching and cutting, stacking in three stations, running at the same time, and other advanced technologies, that is, feeding, heating, molding, punching and cutting, stacking of plastic sheet molding equipment completed in one go. Reduce labor, convenient operation, improve productivity, high reliability, high degree of automation, dedicated to thermoforming and automatic product punching and cutting of the assembly line.

II. Uses:
Suitable for HIPS, PS, PP, PVC, PET, ABS and other plastic sheet molding, processing of highly transparent, high stretch, shallow stretch, round, square, irregular, up and down two-way stretch, flap, etc., the production of a variety of boxes, plates, trays, bowls, lids, industrial packaging class and other packaging products.

III. Process Composition
Sheet placement → sheet transportation → heating → molding and cooling → cutting → decomposition and stacking → waste rewinding system
A total of three-station production line, operation program: manual/automatic integrated mutual switching role, manual easy to take samples, control parameter settings.


OUR EXPERTISE ,YOUR ADVANTANGE
1.Professional Technical Team :20 years of R&D and production experience,with rich experience in vacuum moulding technology.
2.Non-standard customised service : Provide one-stop service to provide customers with excellent complete vacuum forming solutions.
3.Quality assurance and reliability : All mechanical parts are produced independently by CNC machining centre. 
4.Worry free after-sales service : Integration of installation ,commissioning and training services.


Pudi service standard
Pre-sales service
1. According to the customer's products to provide customers with a reasonable program, plastic absorbing machine and peripheral equipment investment ratio.
2. Provide the amount of water, electricity and gas needed for the production workshop.
3. Provide reasonable workshop planning program.
4.Provide the mold manufacturers and material manufacturers for plastic injection molding.

The sale of services
1. In order to improve the subsequent production efficiency of the customer, the customer's existing molds or re-development of the mold planning proposals.
2. After the completion of the production of equipment, responsible for the installation, commissioning, training. And assist the operator to produce the ideal products.
3. Provide good production suggestions to customers who have just entered the plastic absorbing industry, and reduce customers' production costs.

After-sales service
1. One year warranty for the whole equipment, and the parts can be exchanged for new ones within one year (except for man-made damages and wearing parts).
2. Lifetime maintenance of the equipment, after the warranty period only charge the cost of materials, such as the need for door-to-door service only charge a reasonable travel expenses.
3. For all the customers who have purchased Pudi's equipment, we will make after-sale visits from time to time.

We can customise any model, if you are interested in our machines, please feel free to contact me.