Semi-Automatic Vacuum Forming Machine for Producing TPE Car Foot Mats and Tailgate Mats

Product Description

Product Description

Parameters.

Item Order	Technical Specification	Technical Parameters
1	Molding area	Customisable
2	Molding thickness	1-5mm
3	Product molding height	300mm
4	Furnace length	1875mm
5	Total power of furnace	90KW
6	Total power of the equipment	100KW(subject to actual, normal use of power: 40% -60%)
7	Vacuum volume	200m^3/h
8	Working efficiency	1 minute/mold, according to the thickness of the plate to decide
9	Total gas source (external)	0.6-0.8Mpa
10	Power supply	380V/50HZ (4+1 cable 50 m2)
11	Total weight of equipment (reference)	5T
12	Machine size	10000mmX2000mmX2500mm (actual design shall prevail)

Product Description  
Semi vacuum forming machine

Machine Details

Machine features
1.This machine is controlled by PLC, and all functions can be operated in touch screen.
2.Pulling piece adopts servo motor control, which can adjust different speed or length, faster, accurate and stable, meanwhile, it is equipped with material exit function to avoid material waste.
3.Mold table lifting is driven by servo motor, which can rise and fall independently to meet the different heights of products and produce at the fastest speed.
4.The electric furnace adopts voltage temperature control, which makes the temperature more moderate and easy to control, and the power consumption is low.
5.Built-in water transportation cooling system with chiller cabinet cooling molding, while equipped with heat insulation board, beam water transportation, more quickly.
6.Equipped with product number counting function.
7.Production efficiency is about 60 seconds.
8.PLC program has been set up in 100 groups of memory system, the user can be related to the production of parameters downloaded in the memory file, to be repeated when the production is taken out to use, convenient, time-saving.
9.Product cooling is air-cooled and spray cooling, which can be chosen at will.
10.mold change time is very short, 5-10 minutes.

Machine body:
1.It is made of welded or spliced steel profiles, and the whole steel frame has enough strength and rigidity. All metal surfaces are treated with antirust treatment and bottom sprayed with antirust paint; common and standardized parts are used in the structure, which is convenient for maintenance and replacement of all parts in the later stage
2.The whole machine is divided into manual/automatic mode, all setup operations are realized on the touch screen; when the operator places the material well, press the automatic startup equipment to complete the whole process of molding technology once, manual is mainly used for changing mold or starting sample control.
3.PDWD-2010 type foot cushion tail cushion special thick sheet servo vacuum molding machine, using PLC control, all functions can be operated in the touch screen. Adopting Chinese and English interface, the machine has buttons for operation and setting and modification of all process parameters, which makes the equipment easy to operate and maintain.

Energy interface (provided by the demand side)
1.Electricity: three-phase five-wire 380V.
2.Gas: 1 inch compressed air interface, pressure 0.6-0.8MP.
3.Customers provide their own water coolers, air storage tanks, air compressors and cold dryers.

Use for below products:
Use: This equipment is mainly used for producing automobile foot mats and tail mats


PUDI MACHINERY
Dongguan Pudi Machinery Equipment Co., Ltd. is a professional blister machinery series equipment manufacturer focusing on R&D, design, manufacturing, sales and service. Pudi Company was established in 2005. After nearly 20 years of research, development and production of vacuum forming machine equipment, it has continuously pursued innovation. The professionals in our company are committed to providing customers with excellent solutions and helping them achieve innovation and efficient production in various fields.


Patent and Certificate protection
Pudi Machinery Equipment Co., Ltd. has demonstrated its profound technical foundation and professional strength in the field of vacuum forming machines. The company has 16 patent copyrights and is in a leading position in the industry's innovation capabilities. Pudi Machinery Equipment Co., Ltd . has not only made remarkable achievements in technology research and development, but also obtained relevant professional certificates. These certifications further prove the high standards and quality assurance of the company's products.


Transport and Logistics support


OUR EXPERTISE ,YOUR ADVANTANGE
1.Professional Technical Team :20 years of R&D and production experience,with rich experience in vacuum moulding technology
2.Non-standard customised service : Provide one-stop service to provide customers with excellent complete vacuum forming solutions .
3.Quality assurance and reliability : All mechanical parts are produced independently by CNC machining centre
4.Worry free after-sales service : Integration of installation ,commissioning and training services

Our Customers

Pudi service standard
Pre-sales service
1. According to the customer's products to provide customers with a reasonable program, plastic absorbing machine and peripheral equipment investment ratio.
2. Provide the amount of water, electricity and gas needed for the production workshop.
3. Provide reasonable workshop planning program.
4.Provide the mold manufacturers and material manufacturers for plastic injection molding.
The sale of services
1. In order to improve the subsequent production efficiency of the customer, the customer's existing molds or re-development of the mold planning proposals.
2. After the completion of the production of equipment, responsible for the installation, commissioning, training. And assist the operator to produce the ideal products.
3. Provide good production suggestions to customers who have just entered the plastic absorbing industry, and reduce customers' production costs.
After-sales service
1. One year warranty for the whole equipment, and the parts can be exchanged for new ones within one year (except for man-made damages and wearing parts).
2. Lifetime maintenance of the equipment, after the warranty period only charge the cost of materials, such as the need for door-to-door service only charge a reasonable travel expenses.
3. For all the customers who have purchased Pudi's equipment, we will make after-sale visits from time to time.

We can customise any model, if you are interested in our machines, please feel free to contact me.