Factory Customized Large Instrument Shell Automatic Vacuum Forming Machine Equipment

• Warranty: 1 Year
• Automation: Automatic
• Raw Material: ABS
• Model NO.: PDVF-Auto
• Shaping Mode: Die Molding
• Driven Type: Electric
• Computerized: Computerized
• After-sales Service: 1 Year
• Color: Blue
• Customs Code: 8477409000
• Output: 200PCS/Year
• Manufacturer Location: Dongguan
• Transport Package: Simple Packaging or Wooden Crates
• Specification: Forming area: 2600mm*1600mm
• Trademark: PUDI
• Origin: Dongguan
• HS Code: 8477409000
• Production Capacity: 200PCS/Year

Product Description

Product Description

Parameters.
Main technical parameters

NO.	Items	parameters
1	Maximum Forming Area	(L)3000mm*(W)2000mm
2	Forming Depth	800mm
3	Suitable Thickness	1 - 10mm
4	Power Supply	Three-Phase Five-Wire 380V±15V,50Hz
5	Heating Power	Upper Stove:128KW, Lower Stove:128KW
6	Total Power	280KW
7	Heater	Infrared heating tube
8	Mold Forming Mode	Concave and Convex Mold Forming
9	Electric Furnace Power	servo motor
10	Bottom Mold Set Power	Servo motor
11	Press Frame Drive	Air Cylinder
12	Cooling Method	Powerful fan and spray
13	Press frame and window structure	Motorised adjustment of the upper platen, manual adjustment of the window
14	Vacuum State	Support Large and Small Two Level Vacuum
15	PLC Control Temperature Data Storage	Parameters can store 100 groups
16	Anti-Drooping Ari Blowing System	Infrared Detector, Auto-Blowing up When Material Drooping. Heated Material Air Blowing Before Forming
17	Plastic Sheet Conveyor	Automatic loading and unloading
18	Product Demold	air pressure anti-blow demoulding
19	Suitable Material	ABS, HIPS, PP, PE, PVC, PC, PS, Acrylic and other thermoplastic sheet
20	Dimensions	L6500mm*W5000mm*5500mm (this size is the size after installation, the machine needs to be disassembled for transportation, not the transportation size)
21	weights	12T

Main parts list

NO	Item	Brand	Specification
1	Programmable Controllers	INOVANCE(China's No.1 Brand)
2	touch screen	kunlun(China's No.1 Brand)	10 inches
3	Lower die table	INOVANCE(China's No.1 Brand)	11kw
4	Upper die table	INOVANCE(China's No.1 Brand)	3kw
5	cylinder	AIrTAC(taiwan)	100x700,4pcs
6	relay	OMRON(japan)
7	temperature regulator	AOYI(china)	ZK7-1000-15
8	vacuum pump	yuzhouxing(china)	200m³/h
9	The electromagnetic valve	AIrTAC(taiwan)	Various models
10	heater(Halogen heaters)	china	650w
11	AC contactor	schneider(France)	Various models
12	button	schneider(France)	Various models

Accessory delivery list:

NO.	Item	The number of
1	electric relay	5 sets of
2	Temperature regulator	5 set of
3	AC contactor	5 pcs
4	Heater Elstein	20pcs
5	Tracheal joint	20pcs
6	Commonly used tools	1 set of

 

Product Description
PDVF-Auto thick sheet vacuum forming machine



Equipment composition and technical description
The equipment consists of frame, heating system, temperature control system, vacuum forming system, bubble blowing (anti-sagging) system, cooling system, Electrical system, safety device system, etc.
1) Rack
lIt is welded by national standard steel structure profiles (the main frame is a 5mm national standard square pass), and has undergone electronic aging treatment to ensure the strength and rigidity of the overall frame without deformation. The overall frame is treated with anti-rust treatment and bottom spraying treatment.
lAll machine-added accessories adopt general-purpose accessories, which is convenient for follow-up maintenance and quick replacement.
2) Pressing device
lThe pressing frame is driven by cylinder.
lThe size of the pressing frame can be adjusted arbitrarily,the adjustment range is 1.5m*1m-2.5m*1.8m,driven by a motor, and the size can be adjusted on the touch screen.
lThe pressing frame has high-temperature-resistant sealing material, and the heated material will not leak during the inflation process.
3) Window device
lThe window can be manually adjusted from 1.5m*1m-2.5m*1.8m
4) Heating system
lThis machine is double-sided heating, and you can also choose the upper furnace or the lower furnace separately. Adoption of S-type halogen heaters. The characteristics of the heating tube: uniform heating, fast heating, no need for preheating, production can be started immediately, permeability Well, it has strong penetrating power, especially for some difficult products.
lThe upper heating furnace is driven by a servo motor and moves to the heating station with accurate positioning and adjustable speed. The lower heating furnace is driven by a cylinder, when the machine has an accidental power failure, the lower furnace will automatically return to the original position to prevent the sheet from falling onto the lower furnace.
lThe electric furnace will automatically turn on the heating after it enters the heating station, and it will automatically turn off when it is returned, saving a lot of energy consumption;
l The fixing method of the heating element is firmly installed, and it is not easy to shake and fall off during use;
lEach heating tube is marked with a corresponding number, which is convenient for quickly adjusting the corresponding heating tube.
The plate temperature detection function is equipped above the heating furnace, and the single-point temperature measurement is carried out by an infrared detector.
5) Temperature control system
lWhen the heater is working, it is equipped with a terminal controller, and all process parameters, settings, and digital display are used; the in-place status of the action and various equipment parameters and data can be intuitively displayed on the touch screen;
lThe temperature control adopts digital analog adjustment, and the temperature is controlled by adjusting the voltage, and the temperature control is accurate; using 485 communication, the parameters can be directly adjusted on the touch screen, and multiple sets of data can be stored;
lThe temperature of each heating unit in the heating area can be adjusted independently (one control and one adjustment method, you can turn off some heating elements to save energy consumption), and each heating element is marked on the line;
6) Upper and lower mold platform lifting device
lThe power lifting system of the upper and lower mold tables is driven by a servo motor, and the lifting speed is stable. When it is necessary to adjust the height of the mold, you can directly input the specified height on the touch screen, and there is no need to adjust the limit switch, etc.;
lThe lifting speed of the mold table can be adjusted independently. For products with high difficulty and not easy to be demolded, the mold table can adopt a multi-stage demoulding method to realize automatic demoulding.
7) Vacuum forming system
lIt is mainly composed of vacuum pump, vacuum tank, vacuum pipeline, vacuum control valve and so on.
l Equipped with two-stage vacuum system (large and small vacuum), which can be selected according to different complex products.
l Oil-type vacuum pump is selected, no noise.
8) Bubble blowing (anti-sagging) system
lThis equipment is equipped with a sealed working space, which can blow the heated plate before forming, and the bubble blowing function can ensure the uniform thickness of the workpiece;
l Equipped with adjustable blowing air pressure and pressure regulating valve, which can be adjusted according to different products;
lIt has the function of anti-dropping of materials, that is, when the board sags due to the weight of the soft baked board during the heating process, the system will detect and blow up the board in the mold cavity to prevent the material from falling into the lower electric furnace, no manual operation, automatic control .
9) Cooling system
lConsists of powerful fan and spray
lThere is a cooling pipe under the mold, just connect the pipe when the mold needs to be heated or cooled
10) Electrical system
lThe line layout is beautiful and not exposed.
lThe lines in the electric control box are beautiful and practical, and the numbers are neat, which is convenient for maintenance.
lThe electric control box is equipped with an air-conditioning system to ensure that the temperature in the electric control box is kept low and protect electrical accessories.
11) Safety device system
l Equipped with a safety light barrier, when the machine is working automatically, all actions of personnel entering the working area will be stopped immediately to ensure the safety of personnel.
lThe machine has an operation light indicator (running, standby, stop) and is equipped with an audible and visual alarm.
12) Remote assistance system
We can help troubleshoot and resolve some after-sales issues through the use of a party network licence.


Machine detail diagram
Environmental requirements
(1) Power supply voltage: three-phase five-wire 380V ± 10%, 50Hz
(2) Working environment temperature: -20 ºC ~ 40 ºC;
(3) The ideal height of the workshop: 5.5M
(4) compressed air pressure: 0.6MPa ≤ X ≤ 0.8 MPa
Equipment use
It is suitable for vacuum forming of thermoplastic plates of ABS, PS, PE, PP, PC, PVC, PMMA and so on with thickness of 1~10mm.

Applicable scenarios
This thick sheet vacuum forming machine is mainly used to produce automobile parts, including automobile floor mats, automobile wheel arches, automobile rain shields, automobile trunks, automobile bumpers, etc. It can also produce bathroom wall panels, bathtubs, refrigerator liners, etc. Products requiring thermoforming process.

PUDI MACHINERY
Dongguan Pudi Machinery Equipment Co., Ltd. is a professional blister machinery series equipment manufacturer focusing on R&D, design, manufacturing, sales and service. Pudi Company was established in 2005. After nearly 20 years of research, development and production of vacuum forming machine equipment, it has continuously pursued innovation. The professionals in our company are committed to providing customers with excellent solutions and helping them achieve innovation and efficient production in various fields.

Patents and certificates
Pudi Machinery Equipment Co., Ltd. has demonstrated its profound technical foundation and professional strength in the field of vacuum forming machines. The company has 16 patent copyrights and is in a leading position in the industry's innovation capabilities. Pudi Machinery Equipment Co., Ltd . has not only made remarkable achievements in technology research and development, but also obtained relevant professional certificates. These certifications further prove the high standards and quality assurance of the company's products.

Logistics and transportation


OUR EXPERTISE ,YOUR ADVANTANGE
1.Professional Technical Team :20 years of R&D and production experience,with rich experience in vacuum moulding technology
2.Non-standard customised service : Provide one-stop service to provide customers with excellent complete vacuum forming solutions .
3.Quality assurance and reliability : All mechanical parts are produced independently by CNC machining centre
4.Worry free after-sales service : Integration of installation ,commissioning and training services

Pudi service standard
Pre-sales service
1. According to the customer's products to provide customers with a reasonable program, plastic absorbing machine and peripheral equipment investment ratio.
2. Provide the amount of water, electricity and gas needed for the production workshop.
3. Provide reasonable workshop planning program.
4.Provide the mold manufacturers and material manufacturers for plastic injection molding.
The sale of services
1. In order to improve the subsequent production efficiency of the customer, the customer's existing molds or re-development of the mold planning proposals.
2. After the completion of the production of equipment, responsible for the installation, commissioning, training. And assist the operator to produce the ideal products.
3. Provide good production suggestions to customers who have just entered the plastic absorbing industry, and reduce customers' production costs.
After-sales service
1. One year warranty for the whole equipment, and the parts can be exchanged for new ones within one year (except for man-made damages and wearing parts).
2. Lifetime maintenance of the equipment, after the warranty period only charge the cost of materials, such as the need for door-to-door service only charge a reasonable travel expenses.
3. For all the customers who have purchased Pudi's equipment, we will make after-sale visits from time to time.

We can customise any model, if you are interested in our machines, please feel free to contact me.