Vacuum Forming Machine Used to Produce GM Bumpers and New Energy Plastic Battery Boxes

Product Description

Product Description

Parameters.

No.	Item Technical	Parameters
1	Maximum wellhead size	Length:2600 mm, width: 1600 mm
2	Molding depth	500 mm
3	Applicable material thickness	1-10mm
4	Total power supply	Three-phase five-wire 380V±15V, 50Hz
5	Heating power	Upper furnace: 128kw; Lower furnace: 128kw
6	Total power	280kw (subject to actual, normal use between 50-70%)
7	Mold forming method	concave mold forming (one time molding)
8	Upper furnace power	servo motor
9	Upper and lower mold table power	servo motor
10	Cooling Form	Powerful fan
11	Heating unit	Fast medium wave infrared heating tube, analog pressure control
12	Vacuum state	Matching size secondary vacuum
13	Upper pressing frame structure	According to the different size of the mold can be arbitrarily adjusted
14	sheet transportation	manual placement
15	Product demolding pickup	Pneumatic blowback demolding
16	Other functions	bubble blowing, anti-sagging, size vacuum, mold core extraction
17	Adaptation of processing materials	PP.PC.PE.PVC.ABS.PMMA.PS and other thermoplastic plates
18	Machine size	3800mm long, 4600mm wide, 3200mm high (excluding the upper mold)

List of main accessories

NO.	Name	Brand	standard
1	PLC/Touch Screen	Delta
2	relay (electronics)	Omron
3	Temperature control regulator	AOYI digital regulator
4	vacuum pumps	cosmic star
5	solenoids	ZHICHENG
6	contactors	Schneider
7	interrupter	Schneider
8	inductive switch	Omron
9	Pressure frame cylinder	ZHICHENG
10	switch button	Schneider
11	Electric Furnace Motors	Delta
12	drives	Delta
13	Upper mold servo motor	Delta
14	Lower mold servo motor	Delta
15	bearings	C&U bearings
16	heat pipe	Sino-foreign joint venture
17	Powerful fans	jiuzhou
18	air switch	CNHT

Product Description
PD-SD2616 thick sheet vacuum forming machine


Equipment composition and technical description
This equipment consists of pressing device, heating system, temperature control system, mold table lifting device, vacuum forming system, bubble blowing (anti-sagging) system, cooling system, electrical system, safety device system and so on.
I. Pressing device
The press frame is driven by pneumatic cylinder, according to the size of the product to adjust the size of the window and the opening of the press frame, the press frame and the window can be adjusted to different sizes of length and width at will.
II. Heating system
1. This machine is double-sided heating, the upper furnace is driven by servo motor, or you can choose the upper or lower furnace separately, and it is heated by fast medium wave infrared heating tube. Heating tube features: fast heating, no need to preheat, boot can be produced, good permeability, strong penetration.
2. The electric furnace will automatically turn on the heating only after it enters the heating station, and it will automatically turn off when it returns, which saves a lot of energy consumption;
3. The heating furnace is accurately positioned when it moves to the heating station, driven by servo motor (the lower electric furnace is driven by cylinder), the process is smooth.
III. Temperature control system
1. The heater is equipped with a terminal controller in the working state, all process parameters, settings are used digital display, on the touch screen can intuitively display the action in place conditions and a variety of equipment parameters, data;
2. Temperature control using digital analog adjustment, control by the voltage output to adjust the heating temperature, temperature control is accurate; using 485 communication, you can directly adjust the parameters on the touch screen, and can store multiple sets of data;
3. The temperature of each heating unit in the heating zone is independently adjustable (one control and one adjustment mode, you can turn off part of the heating element to save energy), and each heating element is labeled on the line.
IV. Upper and lower mold table lifting device
1. The upper and lower mold table power lifting system is driven by servo motors, the lifting speed is smooth, and when you need to adjust the mold height, you can directly input the specified height in the touch screen, and you don't need to adjust the limit switches additionally;
2. The lifting speed of the mold table can be adjusted individually, and the mold table can adopt multi-stage demolding method to realize automatic demolding for the products which are difficult to demold.
V. Vacuum molding system
1. It mainly consists of vacuum pump, vacuum tank, vacuum pipeline, vacuum control valve and so on.
2. Equipped with two-stage vacuum system (large and small vacuum), according to the complexity of the product to choose.
3. Choose oil vacuum pump, no noise.
VI. Blowing bubble (anti-sagging) system
1. This equipment is equipped with a sealed workspace, blowing up the heated plate before molding, the blowing bubble function can ensure that the thickness of the workpiece is uniform;
2. Equipped with adjustable blowing bubble air pressure, equipped with pressure regulating valve, according to the different products to be adjusted;
3. Equipped with a sagging device, that is, the plate is baked soft in the heating process, resulting in self-weight aggravation and sagging, the system will automatically detect and blow up the plate with the mold cavity to prevent the material from falling to the lower furnace, without manual operation, automatic control.
VII. Cooling system
The machine is equipped with a powerful fan for product cooling, and the start, delay and length of cooling time can be set on the touch screen.
VIII. Electrical system
1. The lines are beautifully arranged and not exposed.
2. The lines in the electric control box are beautiful and practical, neatly numbered and easy to maintain.
3. All heating units have short-circuit protection devices.
IX. Safety device system
1. Equipped with safety grating, when the machine is working automatically, all the actions will stop immediately when the personnel enter the working area to ensure the safety of personnel.
2. The press frame is equipped with safety anti-drop device, which will be locked automatically when the operator loads and removes materials to ensure the safety of the operator.
3. The machine is equipped with operation light indication (running, standby, stop) and sound and light alarm.
 

Machine detail diagram
Environmental requirements
(1) Power supply voltage: three-phase five-wire 380V ± 10%, 50Hz
(2) Working environment temperature: -20 ºC ~ 40 ºC;
(3) The ideal height of the workshop: 5.5M
(4) compressed air pressure: 0.6MPa ≤ X ≤ 0.8 MPa

Equipment use
It is suitable for vacuum forming of thermoplastic plates of ABS, PS, PE, PP, PC, PVC, PMMA and so on with thickness of 1~10mm.

Product picture
This thick sheet vacuum forming machine is mainly used to produce automobile parts, including automobile floor mats, automobile wheel arches, automobile rain shields, automobile trunks, automobile bumpers, etc. It can also produce bathroom wall panels, bathtubs, refrigerator liners, etc. Products requiring thermoforming process.


PUDI MACHINERY
Dongguan Pudi Machinery Equipment Co., Ltd. is a professional blister machinery series equipment manufacturer focusing on R&D, design, manufacturing, sales and service. Pudi Company was established in 2005. After nearly 20 years of research, development and production of vacuum forming machine equipment, it has continuously pursued innovation. The professionals in our company are committed to providing customers with excellent solutions and helping them achieve innovation and efficient production in various fields.

Patent and certificate protection
Pudi Machinery Equipment Co., Ltd. has demonstrated its profound technical foundation and professional strength in the field of vacuum forming machines. The company has 16 patent copyrights and is in a leading position in the industry's innovation capabilities. Pudi Machinery Equipment Co., Ltd . has not only made remarkable achievements in technology research and development, but also obtained relevant professional certificates. These certifications further prove the high standards and quality assurance of the company's products.

Logistics and transport


OUR EXPERTISE ,YOUR ADVANTANGE
1.Professional Technical Team :20 years of R&D and production experience,with rich experience in vacuum moulding technology
2.Non-standard customised service : Provide one-stop service to provide customers with excellent complete vacuum forming solutions .
3.Quality assurance and reliability : All mechanical parts are produced independently by CNC machining centre
4.Worry free after-sales service : Integration of installation ,commissioning and training services

Pudi service standard
Pre-sales service
1. According to the customer's products to provide customers with a reasonable program, plastic absorbing machine and peripheral equipment investment ratio.
2. Provide the amount of water, electricity and gas needed for the production workshop.
3. Provide reasonable workshop planning program.
4.Provide the mold manufacturers and material manufacturers for plastic injection molding.
The sale of services
1. In order to improve the subsequent production efficiency of the customer, the customer's existing molds or re-development of the mold planning proposals.
2. After the completion of the production of equipment, responsible for the installation, commissioning, training. And assist the operator to produce the ideal products.
3. Provide good production suggestions to customers who have just entered the plastic absorbing industry, and reduce customers' production costs.
After-sales service
1. One year warranty for the whole equipment, and the parts can be exchanged for new ones within one year (except for man-made damages and wearing parts).
2. Lifetime maintenance of the equipment, after the warranty period only charge the cost of materials, such as the need for door-to-door service only charge a reasonable travel expenses.
3. For all the customers who have purchased Pudi's equipment, we will make after-sale visits from time to time.

We can customise any model, if you are interested in our machines, please feel free to contact me.