Product Description
Parameters.
Technical Parameters of PD-ZFY600
| NO. |
Technical specification |
Technical Parameters |
| 1 |
Maximum molding area |
600mm×710mm |
| 2 |
Minimum molding area |
340mm×410mm |
| 3 |
Widest sheet |
780mm |
| 4 |
Narrowest sheet |
340mm |
| 5 |
Molding thickness |
0.2-2.0mm |
| 6 |
Height of molding upper table |
120mm |
| 7 |
Height of molding lower table |
120mm |
| 8 |
Upper furnace length |
1850mm |
| 9 |
Lower furnace length |
1850mm |
| 10 |
Stacking Height |
500mm |
| 11 |
Height of cutting upper die table |
120mm |
| 12 |
Height of cutting lower die table |
120mm |
| 13 |
Maximum cutting force |
80T |
| 14 |
Cutting method |
Laser wood molding/Aluminum frame with knives/ Hardware Stamping Knives |
| 15 |
Total power of the upper furnace |
66KW |
| 16 |
Total power of the lower furnace |
66KW |
| 17 |
Pull motor |
5.5KW |
| 18 |
Total power of equipment |
146KW (normal use power: 60KW-90KW) |
| 19 |
vacuum volume |
200m3/h |
| 20 |
Molding cooling method |
Water-cooled + Air-cooled |
| 21 |
Total gas supply (external) |
0.8Mpa |
| 22 |
power supply |
380V/50HZ (three-phase four-wire 70 m2) |
| 23 |
Main Rack |
Channel steel, steel plate, angle iron, pig iron, stainless steel is domestic, the bracket part of the stainless steel plate |
| 24 |
Sheet metal of fuselage |
Baked and plated finishes |
| 25 |
Total weight of equipment (reference) |
15T |
| 26 |
Machine Size |
Approximate length 12000 x 2500 x 2800mm (for reference) |
Main Configurations of PD-ZFY600
| No. |
Component Name |
Brand & Description |
| 1 |
punching pressure |
servo system |
| 2 |
track |
iron girder |
| 3 |
Tab Chain |
TAIWAN KMC
(08B-2R-SA1 cusp) |
| 4 |
Controller (PLC) |
Delta (Taiwan) /inovance(China) |
| 5 |
module |
Delta (Taiwan) /inovance(China) |
| 6 |
touchscreen |
Delta 15 inch color touch screen |
| 7 |
Servo motor for sheet pulling |
Delta (Taiwan)/ 5.5KW |
| 8 |
Servomotor for forming
upper platform |
Delta (Taiwan) 5.5KW |
| 9 |
Servomotor for forming
Lower platform |
Delta (Taiwan) 5.5KW |
| 10 |
Servo motor for punching and cutting upper platform |
Delta (Taiwan) 7.5KW |
| 11 |
Servo motor for punching and cutting lower platform |
Delta (Taiwan)/5.5KW |
| 12 |
Stacked servo motors |
Delta (Taiwan)1KW |
| 13 |
Beam adjustment motor |
Siemens |
| 14 |
Loading frame with silicone spraying gun) |
Meji(Japan)A-100 |
| 15 |
pressure regulator |
AOYI |
| 16 |
solid state |
AOYI |
| 17 |
pushbutton switch |
Schneider (France) |
| 18 |
relay (electronics) |
Schneider (France) |
| 19 |
AC contactor |
Schneider (France) |
| 20 |
Thermal Overload Relay |
Schneider (France) |
| 21 |
interrupter |
Schneider (France) |
| 22 |
Optical sensors |
OMRON(Japan) |
| 23 |
Limit travel switches |
OMRON(Japan) |
| 24 |
solenoids |
AT&T(Taiwan) |
| 25 |
air component |
AT&T(Taiwan) |
| 26 |
Precision Regulators |
AT&T(Taiwan) |
| 27 |
Speed control valves |
AT&T(Taiwan) |
| 28 |
Linear guides |
ABBA(Taiwan) |
| 30 |
ball screw |
ABBA(Taiwan) |
| 31 |
bearing |
C&U(China) |
| 32 |
Chain Gear |
zhengmeng(Taiwan) |
| 33 |
cylinder |
ZHICHENG |
| 34 |
vacuum pumps |
VC200m3/h |
| 35 |
chiller |
10HP Industrial chiller |
| 36 |
heating brick |
Far-infrared ceramic-type energy-saving heating bricks |
| 37 |
molds |
reimbursable basis by Dongguan pudi |
Product Description
PD-ZFY600 Positive and Negative Pressure Suction Moulding Machine
Use for below products:
Machine Description of PD-ZFY600
The equipment mainly consists of machine body, plastic absorbing molding system, temperature control system, vacuum system, heating system, gas control system, electrical and computer control system, finished product punching and cutting system, product decomposition and edge material self-rolling system and other structures.
I. Machine body:
It is welded or spliced with steel structure profiles for mounting molding, heating, thermal laminating, punching and cutting and auxiliary devices. The overall steel structure frame has sufficient strength and rigidity. All metal surfaces are treated with anti-rust treatment and bottom sprayed with anti-rust paint; common and standardized parts are used in the structure, which is convenient for later maintenance and replacement of all parts.
II. Electrical and computerized control system/safety facilities
1.The system is equipped with a number of protection measures, each of which may collide with each other with chain protection.
2.Safety door protection sealing device, using manual buckle position, manual locking, to improve the safety factor of the equipment.
3.The main electrical control system adopts PLC integrated module control and industrial touch panel display as HMI (Human Machine Interface) with Chinese interface. The machine is equipped with buttons for operation and setting and modification of all process parameters, which makes the equipment easy to operate and maintain.
4.The whole machine is divided into manual/automatic mode of operation, all the settings of the operation in the touch screen to achieve; when the operator will be placed in the material according to the automatic start-up equipment to complete the entire process of molding process once, until the material in the silo of the material processing production is complete; manual is mainly used to change the mold or start the sample control.
5.The distribution cabinet contains protection circuits, including over-current, over-voltage, under-voltage, short-circuit and overload protection. The heating elements have fused core protection. There are warning signs or remarks for safety issues that may cause harm to the system or the workpiece. The electrical cabinet is fitted with a screened and protected cooling fan.
6.Non-removable cables and wires outside the power box are hidden in the cable channel, easy to open the repair, if this can not be done, the choice of hose fixed.
7.Multiple points "Emergency Stop" button, "Emergency Stop" forced to cut off the power supply of the equipment, so that in the "Emergency Stop" when there is no dangerous situation.
III. Energy interface (provided by the demand side)
1. Electricity: three-phase five-wire 380V power supply 60KW.
2. Gas: 1 inch compressed air interface, pressure 0.6-0.8 MP. Customers provide their own air storage tanks, air compressors and cold dryers.
IV. Surrounding environmental conditions
The minimum width of the access door of the equipment into the demand side: 3.0 M. The minimum height of the access door of the equipment into the demand side: 3.0 M. The minimum ground load 800Kg/M2.
Machine Features of PD-ZFY600
I. Features:
PD-ZFY600 high-efficiency program-controlled plastic positive and negative pressure suction molding machine, the use of the latest international plastic sheet molding process technology, is a collection of mechanical, electrical and pneumatic integration design, the use of microcomputer and industrial control programmable PLC control, the entire system HMI (Human Machine Interface). Square tunnel-type imported radiant heater, laser blade punching, heating, molding, punching and cutting, stacking in three stations, running at the same time, and other advanced technologies, that is, feeding, heating, molding, punching and cutting, stacking of plastic sheet molding equipment completed in one go. Reduce labor, convenient operation, improve productivity, high reliability, high degree of automation, dedicated to thermoforming and automatic product punching and cutting of the assembly line.
II. Uses:
Suitable for HIPS, PS, PP, PVC, PET, ABS and other plastic sheet molding, processing of highly transparent, high stretch, shallow stretch, round, square, irregular, up and down two-way stretch, flap, etc., the production of a variety of boxes, plates, trays, bowls, lids, industrial packaging class and other packaging products.
III. Process Composition
Sheet supply → sheet transportation → first heating → second heating → molding and cooling → cutting → decomposition and stacking → waste self-reeling system
A total of three-station production line, operation program: manual/automatic integrated mutual switching role, manual for sampling, control parameter setting.
Machine showing in workshop
Outgoing product conveyor
All-in-one cutting station
All-in-one moulding station
All-in-one electric oven (grill)
All-in-One Stacking
All-in-one loading rack
All-in-one Mould Lift Truck
OUR EXPERTISE ,YOUR ADVANTANGE
1.Professional Technical Team :20 years of R&D and production experience,with rich experience in vacuum moulding technology.
2.Non-standard customised service : Provide one-stop service to provide customers with excellent complete vacuum forming solutions.
3.Quality assurance and reliability : All mechanical parts are produced independently by CNC machining centre.
4.Worry free after-sales service : Integration of installation ,commissioning and training services.
Pudi service standard
Pre-sales service
1. According to the customer's products to provide customers with a reasonable program, plastic absorbing machine and peripheral equipment investment ratio.
2. Provide the amount of water, electricity and gas needed for the production workshop.
3. Provide reasonable workshop planning program.
4.Provide the mold manufacturers and material manufacturers for plastic injection molding.
The sale of services
1. In order to improve the subsequent production efficiency of the customer, the customer's existing molds or re-development of the mold planning proposals.
2. After the completion of the production of equipment, responsible for the installation, commissioning, training. And assist the operator to produce the ideal products.
3. Provide good production suggestions to customers who have just entered the plastic absorbing industry, and reduce customers' production costs.
After-sales service
1. One year warranty for the whole equipment, and the parts can be exchanged for new ones within one year (except for man-made damages and wearing parts).
2. Lifetime maintenance of the equipment, after the warranty period only charge the cost of materials, such as the need for door-to-door service only charge a reasonable travel expenses.
3. For all the customers who have purchased Pudi's equipment, we will make after-sale visits from time to time.
We can customise any model, if you are interested in our machines, please feel free to contact me.
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