Thick Sheet Vacuum Forming Machine for The Manufacture of Luggage

• Warranty: 1 Year
• Automation: Automatic
• Raw Material: ABS
• Model NO.: PDVF-Lu20/24/28
• Shaping Mode: Die Molding
• Driven Type: Electric
• Computerized: Computerized
• After-sales Service: 1 Year
• Color: Blue
• Customs Code: 8477409000
• Output: 200PCS/Year
• Transport Package: Simple Packaging or Wooden Crates
• Specification: Forming area: 2600mm*1600mm
• Trademark: PUDI
• Origin: Dongguan
• HS Code: 8477409000
• Production Capacity: 200PCS/Year

Product Description

Product Description

Parameters.
Technical Parameter of PD-XB

NO.	ITEM	Model
		PD-A8- 1	PD-A8-2	PD-A8-3	32 inch
1	Dimension	3000*1700*2450mm	3480*1600*2030mm	3500*1903*2505 mm
2	Weight	2T	2T	2. 1T
3	Power Voltage	3-380V (3phase 5 lines)	3-380V (3phase 5 lines)	3-380V (3phase 5 lines)	3-380V (3phase 5 lines)
4	Frequency	50HZ	50HZ	50HZ	50HZ
5	Total Power	38KW	50KW	62.46KW
6	Heating Power	35KW	48KW	59.5KW
7	Heating brick spec	120*120/500W	120*120/500W	120*120/500W	120*120/500W
8	Heating tube spec	∅ 22*/ 1.5KW	∅ 22*/ 1.5KW	∅ 22*/ 1.5KW	∅ 22*/ 1.5KW
9	Spec of upper electric furnace	(inner) 680*980*110mm	( inner) 815*1005*110mm	(inner) 950*1130*110mm
10	Upper electric furnace (heating brick arrangement)	5*7	6*8	7*9
11	Spec of bottom electric furnace    (brick)	(inner) 680*980*45mm	(inner) 815*1005*45mm	(inner) 946*1035*45mm
12	Bottom electric furnace (heating brick arrangement)	5*7	6*8	7*8
13	Bottom furnace (heating tube)	(inner) 680*980*45mm	(inner) 815*1005*45mm	(inner) 946*1035*45mm
14	Bottom furnace (heating tube arrangement)	13 (Vertical)	15 (Vertical)	17 (Vertical)
15	Vacuum Barrel	∅ 330*1300( 131L)*2	∅ 330*1300( 131L)*2	∅ 330*1460( 131L)*2
16	Molding Cavity Size	960*560*237.5	985*690*237.5	1020*820*237.5
17	Max Plastic Sheet Spec ( L*W*H)	730*550mm	830*650mm	930*750mm
18	Maximum mold size (L*W*H)	600*420*200mm	690*510*200mm	780*600*200mm
19	Maximum frame size (L*W)	680*500mm	780*600mm	880*700mm
20	Sheet Material and Thickness	ABS,PC etc;  1-4m
21	ABS case max. output (pcs / H)	110	105	90
22	PC case max. output (pcs /H)	85	80	70
23	Mold Max Height	220mm	240mm	240mm
24	Cat lift opening size	310mm	310mm	310mm
25	Air compressor power	5.5KW	5.5KW	7.5KW
26	Vacuum Pump	40m3/h	63m3/h	63m3/h
27	Power spec	3-380V+N+PE	3-380V+N+PE	3-380V+N+PE
28	Power line spec	4- 16mm2*1- 10mm2	4- 16mm2*1- 10mm2	4-35mm2*1- 16mm2
29	Machine switch spec	125A	160A	160A

PD-XB Machine Description:

1.This machine is composed of molding system, heating system, control system, etc.

2.The operation of the machine is divided into left and right stations. The left frame enters the middle heating furnace and is heated according to the set time. The right frame can be shape,picked and place materials at the same time. Then right frame is moved into the middle heating furnace for heating according to the set time, and alternately circulates.

3.The machine is equipped with a vacuum box to ensure sufficient vacuum capacity, and the left and right forming stations are respectively equipped with devices such as blowing, primary small vacuum, secondary large vacuum, and demolding air blowing. Among them, there is a corresponding gate valve switch for bubble blowing and a small vacuum, and the flow rate can be controlled by the gate valve switch.

4.The machine only needs to disassemble and install the mounting strip on the mold installation base plate to replace the mold, improve the speed of replacing the mold, and the mold will not be dropped when the power is turned off; it can also be directly installed on the installation base plate.

5.The fan cooling system of the left and right stations of the machine respectively adopts 4 high-efficiency centrifugal fans, which can flexibly adjust the angle of the air outlet and accelerate the cooling and shaping of the cabinet, thereby improving production efficiency.
  
6.The heating furnace part of this machine is divided into upper heating furnace and lower heating furnace, adopting one control one independent pressure regulating temperature control system. Among them, the upper heating furnace adopts  122 *  122 honeycomb far-infrared heating bricks; the lower heating rate is longitudinally arranged with densely arranged heating tubes, and four symmetrica heating tubes are arranged horizontally. The heating furnace can automatically output different temperatures corresponding to the temperature difference between the left and right stations (you can set the temperature compensation).

7.The heating furnace on this machine can move left and right to preheat the mold

8.The manual operation and automatic operation of this machine can be arbitrarily selected, suitable for operators of various proficiency levels.

9.The operation interface of this machine is friendly, all parameters can be adjusted in real time, and it has the function of saving recipes.

PD-XB machine picture display:


Production of product pictures show:



Configuration of PD-XB
 

No.	Item	Origin/Brand	Remark
1	Heating brick	Chinese	Optional upper and lower electric furnace are heating bricks
2	Pneumatic element	TaiwanAirTAC
3	Temperature control module	Shanghai Aoyi	Modular voltage adjustment
4	PLC	Taiwan Delta
5	Touch Screen	Shenzhen Weinview
6	Travel Switch,Induction Switch	Japan Omron
7	Driving Motor	Shenzhen Yankong	Precision Stepping motor
8	Electrical element	France Schneider/      Zhejiang Zheng tai

OUR EXPERTISE ,YOUR ADVANTANGE
1.Professional Technical Team :20 years of R&D and production experience,with rich experience in vacuum moulding technology
2.Non-standard customised service : Provide one-stop service to provide customers with excellent complete vacuum forming solutions .
3.Quality assurance and reliability : All mechanical parts are produced independently by CNC machining centre
4.Worry free after-sales service : Integration of installation ,commissioning and training services


Pudi service standard
Pre-sales service
1. According to the customer's products to provide customers with a reasonable program, plastic absorbing machine and peripheral equipment investment ratio.
2. Provide the amount of water, electricity and gas needed for the production workshop.
3. Provide reasonable workshop planning program.
4.Provide the mold manufacturers and material manufacturers for plastic injection molding.

The sale of services
1. In order to improve the subsequent production efficiency of the customer, the customer's existing molds or re-development of the mold planning proposals.
2. After the completion of the production of equipment, responsible for the installation, commissioning, training. And assist the operator to produce the ideal products.
3. Provide good production suggestions to customers who have just entered the plastic absorbing industry, and reduce customers' production costs.

After-sales service
1. One year warranty for the whole equipment, and the parts can be exchanged for new ones within one year (except for man-made damages and wearing parts).
2. Lifetime maintenance of the equipment, after the warranty period only charge the cost of materials, such as the need for door-to-door service only charge a reasonable travel expenses.
3. For all the customers who have purchased Pudi's equipment, we will make after-sale visits from time to time.

We can customise any model, if you are interested in our machines, please feel free to contact me.